Yuav ua li cas yog carbide kawg mills tau ua?

Raws li ib qho ntawm cov cuab yeej txiav tseem ceeb tshaj plaws hauv kev hloov pauv niaj hnub, cementedcarbide kawg millsTau siv dav hauv pwm, tsheb, aerospace, khoom siv kho mob thiab lwm yam lag luam. Txawm hais tias nws zoo li ib qho cuab yeej me me, nws embodies nyuaj cov khoom science, hmoov metallurgy, precision machining thiab spare Engineering tshuab. Kab lus no yuav piav qhia txog txheej txheem tsim qauv ntawm cemented carbide kawg, pab cov kws nyeem ntawv nyoos, pab txhawb nqa kev nkag siab txog nws cov txheej txheem tus txheej txheem thiab cov ntsiab lus.

Cov Khoom Siv Raw Khoom Siv: Ntau tshaj li tungsten carbide + cobalt

Feem ntau carbide milling cutters siv tungsten carbide (WC) raws li kev nyuaj theem thiab cobalt (co) raws li cov phau ntawv, tab sis cov ntsiab lus tom qab nws yog ntau tshaj:

WC qhov loj me me:txiav txim siab qhov sib npaug ntawm qhov nyuaj thiab tawv. Cov nplais zoo (0.2-0.6 μm) yog tsim nyog rau high {3} precision, teeb kev; nruab nrab lossis ntxhib cov lus (0.8-1.2) Muaj ntau cov kev hnav ntau dua- tiv taus thiab haum rau cov sib quas ntus txiav.

Cobalt Cov Ntsiab Lus:Feem ntau 5-12%. Ntau cobalt txhais tau tias zoo dua nruj thiab tiv taus chipping, tab sis qis tawv; tsawg dua cobalt txhais tau tias nyuaj tab sis ntau nkig.

Alloy Ntsiab:Tic (titanium carbide), tac (tev (tev)

Cov ntaub ntawv qhia cov ntaub ntawv tseem ceeb ua haujlwm yog qhov tsis muaj peev xwm ntau lawm thiab yog qhov tseem ceeb ntawm qhov sib txawv hauv milling cutter cutter cutter.

Hmoov metallurgy: cov ntsiab lus tseem ceeb los ntawm batching rau sintering

Precision Batching thiab Ntub Pob Milling

• Cov hmoov xav tau tusyees sib xyaw nrog cobalal los ntawm ntub lub pob milling:
• Ntxiv Pob Milling Media (Carbide Pob)
• Ntxiv Nruab Nrab xws li Eethanol lossis Hexane los tiv thaiv cov hmoov oxidation
• Xyuas kom meej li qub particle thiab faib rau 12-48 teev

Kom qhuav thiab sieving

• Cov pob milling kua yog muab tshem tawm kom tau txais hmoov nrog fluidity zoo.

Tseem ceeb

• Siv kev kub siab tuag lossis khaub thuas isostatic nias:
• Nias feem ntau ncav cuag 1500-2000 bar
• Tom qab nias, "Bills ntsuab" yog tsim, nrog qhov ntom ntawm kwv yees li 50-60% ntawm theoretical ceev.

Nqus tsev sintering los yog siab sintering

• Qhov kub nyhiab yog feem ntau 1350-1500 degree
• Lub tshuab nqus tsev ib puag ncig kom tiv thaiv oxidation
• Qee qhov siab -}}}}}}}} ostatic nias (rintering thiab nias thiab porosity, txhim kho ntom thiab tawv

Qeb no yog qhov tseem ceeb txuas uas yog qhov tseem ceeb hloov pauv: qhov sib txawv me me hauv cov hmoov av thiab me ntsis hloov pauv hauv cov khoom sib txawv yuav ua rau qhov sib txawv hauv cov cuab yeej siv tau ntev.

Kev kuaj xyuas dawb paug thiab -}} kawg npaj

Tom qab Sinining, cov cemented carbide dawb yuav tsum yog:

• Kev ntsuas ntsuas ntsuas: txawm tias nws ua tau raws li qhov yuav tsum tau ua rau kev sib tsoo tom ntej
• Cov tsos tshuaj xyuas: pores, tawg, tsis sib xws, tsis ncaj qha sintering
• HARDNESS TEST: Feem ntau HRA 90-93

Tsuas yog tom qab tsis muaj qhov kawg dhau mus kuaj yuav siab - precision CNC sib tsoo yuav nqa tawm.

Geometry thiab Tsim: Tus ntsuj plig ntawm cov cuab yeej ua haujlwm

Geometry ntawm milling cutter seeple dip seci kev tawm, txiav ceev, tuam rigidity thiab nto roughness:

Piv txwv li:

• Siab helix kaum sab xis (45 degree): Haum rau cov hlau stainless thiab aluminium alloy, yooj yim ua tab sis txo qis rigidity;
• Low Helix Angle (30 degree): Haum rau cov hlau thiab cam khwb cia hlau, tawg tawm ntawm cov cuab yeej qeeb tab sis zoo dua cov cuab tam Rigidity.

Cov neeg tsim qauv feem ntau siv lub cae lossis txiav kev sim ua kom ua kom zoo dua cov tsis sib xws los sib npaug ua kom ruaj khov thiab txiav kev ua tau zoo.

CNC Sib Tsoo: Cov ntaub ntawv sau ua ke rau hauv high - kev ua haujlwm cuab yeej

The core of high-performance milling cutters comes from complex geometric design and micron-level precision grinding.

Muab Kauv Groove

• Tsib {- axis lossis multi-} ionis xis cool cuab line (feem ntau siv hom lag luam xws li Walter, Anca, thiab lwm yam)
• Lub Helix kaum sab xis yog feem ntau 20-45 degree: Cov ces kaum me me muaj cov ntxig tsis zoo, cov ces kaum loj tau txais cov ntxig zoo tab sis cov cuab yeej tsis muaj zog rigidity
• KAUV GRASEY KOS, hauv qab NTES DESCE, ETC. Puas muaj cuam tshuam rau kev tshem tawm qhov chaw tshem tawm

Fake kaum thiab lub kaum sab xis ntawm txiav ntug

• Txaj lub kaum lub kaum lub kaum sab xis → lub teeb txiav tab sis nyias txiav ntug; me rake lub kaum sab xis → Muaj zog txiav ntug tab sis kev txiav hnyav
• Loj sab qaum kaum → txo kev sib txhuam tab sis kev txhawb nqa tsis muaj zog

Kawg ntug thiab arc

• Pob -}}}}}}}}} rack ntswg milling cutter yuav tsum muaj cov npoo npoo sib tsoo
• Qhov raug ua yuam kev feem ntau yuav tsum tau tswj hwm hauv ± 0.00 mm

Micro -} ntug kev kho

High -} Cov khoom lag luam kawg feem ntau muaj cov fab me ntsis sib npaug:

• R0.02-0.05 hli
• Txhim kho lub zog thiab txo qhov pib hnav

Cov txheej saum npoo: qhov "pom tsis tau" ntawm Nanotechnology

Feem ntau ntawm cov niaj hnub milling cutters yog coated nrog PVD (lub cev vapor deposition) lossis CVD (tshuaj vapor deposition):

• PVD Tialn / Alcrn: Muaj Kub Kub Ua, Haum rau Kev Txiav Qhuav thiab Kev Kub Ceev
• DLC pob zeb diamond - zoo li txheej: ultra -} - ferrous co
• Nano-layer multi-layer structure: Combining wear-resistant layer and heat-resistant layer, the performance is more balanced

Cov tsis tseem ceeb:Thickness, hardness, sab hauv kev ntxhov siab thiab ua kom muaj zog.

Tuab heev yuav ua rau vau; nyias nyias yuav ua rau tsis tiav sai sai; Cov txheej yuav tsum tau npog txoj kev txiav yam tsis muaj kev cuam tshuam rau cov duab geometric.

Kev Kuaj thiab Tswjhwm Zoo

Cov Khoom Siv Kev Tshuaj Xyuas Kev Tshuaj Xyuas rau Carbide Milling Cutters:

• Txheej inch, Shang txoj kab uas ntev, ntev: peb {{{{}}}}} }aser coord coord coord coord measur ntsuas tshuab
• Cov tshuaj tiv thaiv / radial runout: feem ntau tswj tau tsawg dua lossis sib npaug rau 0.01 hli
• Helix kaum sab xis / pem hauv ntej lub kaum sab xis / sab nraud: rov kuaj kho kho kho kho kho kho kho kho kho
• Hardness thiab Microstructure: ua kom meej cov ntaub ntawv sib xws
• Txheej thickness thiab adhesion: sem thiab kos kuaj

Lub Hoobkas Kev Tshawb Xyuas Txheej Txheem:

Blank → sib tsoo → coating → Cov tsos pom zoo → Faser Engraving → Kev Tshuaj Xyuas Tag Nrho Ntawm Cov Khoom tiav

Kawg Tshooj Lus

Lub siab -} Zoo carbide milling cutter tsis yog tsuas yog sau cov ntaub ntawv thiab khoom siv qhov kawg ntawm cov khoom siv tes ua, kev sim thiab cov ntsiab lus. Tsuas yog los ntawm kev nkag siab cov txheej txheem logic tom qab nws tuaj yeem xaiv cov cuab yeej zoo los txo cov nqi thiab txhim kho kev ua haujlwm.

Yog tias koj xav paub ntau ntxiv txog cov cuab yeej tsim cov ntsiab lus, cov tswv yim lossis cov kev pabcuam customized,Thov hu rau yam khoomThiab cia peb pab koj txhim kho koj cov kev ua haujlwm thiab kev sib tw!